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Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond 2019 Georgia Southern University

Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond

Timothy A. Bigelow

Friction stir welding is a method of materials processing that enables the joining of similar and dissimilar materials. The process, as originally designed by The Welding Institute (TWI), provides a unique approach to manufacturing—where materials can be joined in many designs and still retain mechanical properties that are similar to, or greater than, other forms of welding. This process is not free of defects that can alter, limit, and occasionally render the resulting weld unusable. Most common amongst these defects are kissing bonds, wormholes and cracks that are often hidden from visual inspection. To identify these defects, various nondestructive ...


Fluid Power Vehicle Challenge - The Incompressibles - Final Design Report, Nicholas Gholdoian, Russell Posin, David Vitt, Alex Knickerbocker, Kyle Franck, Julian Rodkiewicz 2019 California Polytechnic State University, San Luis Obispo

Fluid Power Vehicle Challenge - The Incompressibles - Final Design Report, Nicholas Gholdoian, Russell Posin, David Vitt, Alex Knickerbocker, Kyle Franck, Julian Rodkiewicz

Mechanical Engineering

This report provides a comprehensive description of the research, analysis and design work that The Incompressibles have completed thus far in the senior project process. This document includes all the work that The Incompressibles have completed for the team’s Preliminary Design Review (PDR), Critical Design Review (CDR), the work leading up to the 2019 FPVC competiton and the competition results. This report includes the initial research that the team completed for the fluid power competition, first iterations of designs, final iterations of designs, manufacturing results and processes, and finally testing and results from competition. With a new design for ...


Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond 2019 Georgia Southern University

Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond

Electrical and Computer Engineering Publications

Friction stir welding is a method of materials processing that enables the joining of similar and dissimilar materials. The process, as originally designed by The Welding Institute (TWI), provides a unique approach to manufacturing—where materials can be joined in many designs and still retain mechanical properties that are similar to, or greater than, other forms of welding. This process is not free of defects that can alter, limit, and occasionally render the resulting weld unusable. Most common amongst these defects are kissing bonds, wormholes and cracks that are often hidden from visual inspection. To identify these defects, various nondestructive ...


Repurposing Plastic Waste In El Cercado, Joseph Dooling, Kirby Townsend, Brendan Smith 2019 Loyola Marymount University

Repurposing Plastic Waste In El Cercado, Joseph Dooling, Kirby Townsend, Brendan Smith

Honors Thesis

This project aims to assist the community of El Cercado in the Dominican Republic in turning their plastic waste into useful products. The design team developed a first iteration shredder, injector, and aluminum mold which future design teams could further iterate in order to make products out of waste plastic. Different products were researched to ensure that they can be sold or used in the community. The goal of producing these items is to stimulate economic activity in the community by creating economic opportunity. The design shall also be sustainable in three ways. It shall reuse plastic waste while also ...


Torch Mounted Wire Nipper, Steven D. Patrick, Matt Montgomery, Ben Rouse, Garrett D. Foust 2019 University of Tennessee, Knoxville

Torch Mounted Wire Nipper, Steven D. Patrick, Matt Montgomery, Ben Rouse, Garrett D. Foust

Chancellor’s Honors Program Projects

No abstract provided.


Final Design Report For The Bioburden Pre-Cleaning Device And Dr. Mark Rasnake At The University Of Tennessee Medical Center, Katherine Elizabeth Stiles, Megan Pitz, Kayla Franklin, Simran Dayal, Austin Bullock 2019 University of Tennessee

Final Design Report For The Bioburden Pre-Cleaning Device And Dr. Mark Rasnake At The University Of Tennessee Medical Center, Katherine Elizabeth Stiles, Megan Pitz, Kayla Franklin, Simran Dayal, Austin Bullock

Chancellor’s Honors Program Projects

No abstract provided.


Fault Adaptive Workload Allocation For Complex Manufacturing Systems, Charlie B. DeStefano 2019 University of Arkansas, Fayetteville

Fault Adaptive Workload Allocation For Complex Manufacturing Systems, Charlie B. Destefano

Theses and Dissertations

This research proposes novel fault adaptive workload allocation (FAWA) strategies for the health management of complex manufacturing systems. The primary goal of these strategies is to minimize maintenance costs and maximize production by strategically controlling when and where failures occur through condition-based workload allocation.

For complex systems that are capable of performing tasks a variety of different ways, such as an industrial robot arm that can move between locations using different joint angle configurations and path trajectories, each option, i.e. mission plan, will result in different degradation rates and life-expectancies. Consequently, this can make it difficult to predict when ...


Additive Manufacturing Of High Performance Flexible Thermoelectric Generators Using Nanoparticle Inks, Tony Valayil Varghese 2019 Boise State University

Additive Manufacturing Of High Performance Flexible Thermoelectric Generators Using Nanoparticle Inks, Tony Valayil Varghese

Boise State University Theses and Dissertations

Flexible thermoelectric devices are attractive power sources for the growing demand of flexible electronics and sensors. Thermoelectric generators have an advantage due to no moving parts, silent operation and constant power production with a thermal gradient.

Conventional thermoelectric devices are rigid and fabricated using complex and relatively costly manufacturing processes, presenting a barrier to increase the market share of this technology. To overcome such barriers, this work focuses on developing near ambient-temperature flexible thermoelectric generators using relatively low-cost additive manufacturing processes. A screen printable ink was developed for transforming nanoparticle ink into high-performance flexible thermoelectric generators with a peak thermoelectric ...


2019 Student Steel Bridge Team, Kourtney Arena, Andrew Biglin, Brett Palmer, Nathaniel Maute, Kenneth Reiser, Jacob Dicks, Paul Kowaleski 2019 Rowan University

2019 Student Steel Bridge Team, Kourtney Arena, Andrew Biglin, Brett Palmer, Nathaniel Maute, Kenneth Reiser, Jacob Dicks, Paul Kowaleski

Student Research Symposium Posters

Every year AISC runs a regional and national steel bridge competition. The competition offers a chance for civil engineering students to gain valuable experience designing a bridge. In addition to this, mechanical engineering students are provided the opportunity to practice machining steel parts. For the competition, teams from participating schools are given a scenario with certain constraints to design a bridge for. At the competition, the bridges are ranked based on weight, structural efficiency, construction economy, assembly speed, deflection, aesthetics, and overall performance.

The program Risa 3D was used in order to design and perform analysis on the bridge. Using ...


Increasing Operator Skills In A Manufacturing Environment, Bobbie Lee Hubbard 2019 University of Massachusetts Boston

Increasing Operator Skills In A Manufacturing Environment, Bobbie Lee Hubbard

Instructional Design Capstones Collection

A plastic-injection molding facility is converting many machines into more automated systems. These complex systems require higher-level skill sets than current operators have been trained in. There is a need to increase the level of competency in most, if not all, of the operators at the Facility, and create a system of levels that engages employees and encourages learning new skills to increase their position and pay.

There is a need for a clear path of compensation based on skills and actions. The Facility is currently not optimizing or maximizing their current portfolio of machines and resources, leaving an unknown ...


Restore-L Satellite Servicing Internship Final Report, Giovanni Campos 2019 CUNY New York City College of Technology

Restore-L Satellite Servicing Internship Final Report, Giovanni Campos

Publications and Research

This paper reviews the Restore-L mission purpose and the necessary research and simulations to meet mission specification for the Propellant Transfer Subsystem (PTS). It is essential the PTS undergoes functionality testing, environmental testing, and calculations to understand the capabilities of the system. For the testing of components from PTS, a proper test setup is required. It is vital for test hardware, such as hoses and valves, to stay in place while the test is being performed. For the test hardware to operate correctly, positioning, orientation, and alignment are critical as well. In addition to the testing, calculations for pressure drop ...


Mechanical And Tribological Behaviour Of Treated And Untreated Moringa Oleifera Pods Fiber Reinforced Epoxy Polymer Composite For Packaging Applications, prakash sampath, Senthil Kumar V.S Dr 2019 Anna University

Mechanical And Tribological Behaviour Of Treated And Untreated Moringa Oleifera Pods Fiber Reinforced Epoxy Polymer Composite For Packaging Applications, Prakash Sampath, Senthil Kumar V.S Dr

Journal of Applied Packaging Research

Researchers now focus on the use of natural fiber polymer composites materials for packing applications. This attention is due to their low cost and renewable characteristics. Fabrication of composites with the use of renewable resources has many benefits of alternating from an appropriate management and reduction in industrial wastages, ecofriendly behaviour to cost effectiveness. The artificial fibers in packing industries can be replaced by natural fibers in the areas where stiffness and high strength are not the primary requirement. In the last decade the use of Natural fibers in the place of artificial fibers for reinforcements in epoxy resin matrix ...


Design And Manufacture Of An Inertial Cascade Impactor For Industrial Hygiene Purposes, Hector Joel Gortaire 2019 Old Dominion University

Design And Manufacture Of An Inertial Cascade Impactor For Industrial Hygiene Purposes, Hector Joel Gortaire

Mechanical & Aerospace Engineering Theses & Dissertations

Inertial cascade impactors are devices commonly used for industrial hygiene and pharmaceutical studies. Their main purpose is to separate particulate matter suspended in aerosols according to their sizes, which can vary from over 10 µm to 0.5 µm. Their versatility and ease of operation make them suitable for on-site sampling; however, designing them requires a careful consideration of the different geometric parameters that characterize them.

In this thesis, a 5-stage inertial cascade impactor was designed, modelled, constructed, and tested. The main design parameter was the volumetric flow rate, 40 l/min, which was provided by a vacuum pump. By ...


(Poster) Pneumatically Assisted Autocutter: Providing A Safe Workplace Environment For People With Disabilities, Ryan Kallenberger, Brian Galliher, Laura Johnson, Melanie Moore, Joseph Herzog, Renny Fernandez, Najmus Saqib 2019 University of Indianapolis

(Poster) Pneumatically Assisted Autocutter: Providing A Safe Workplace Environment For People With Disabilities, Ryan Kallenberger, Brian Galliher, Laura Johnson, Melanie Moore, Joseph Herzog, Renny Fernandez, Najmus Saqib

ASEE IL-IN Section Conference

We present a pneumatic autocutter to help workers with disabilities for reduced operator fatigue, increased efficiency, thereby giving enhanced capabilities when working on a production line without worrying about their ability to effectively do their jobs. We are students in a sophomore level six sigma based course through the R.B. Annis School of Engineering at the University of Indianapolis. The specific process of production being discussed involves cutting bulky cardboard frames with a metallic wire-mesh covering. The current process requires a considerable amount of physical labor from the operator; prolonged work results in gradial operator debility and injury. For ...


Providing A Meaningful Lab Experience For A Manufacturing Processes Course, Kevin Molyet 2019 Trine University

Providing A Meaningful Lab Experience For A Manufacturing Processes Course, Kevin Molyet

ASEE IL-IN Section Conference

No abstract provided.


Nde In-Process For Metal Parts Fabricated Using Powder Based Additive Manufacturing, Leonard J. Bond, Lucas W. Koester, Hossein Taheri 2019 Iowa State University

Nde In-Process For Metal Parts Fabricated Using Powder Based Additive Manufacturing, Leonard J. Bond, Lucas W. Koester, Hossein Taheri

Aerospace Engineering Publications

Ensuring adequate quality for additive manufactured (AM) materials presents unique metrology challenges to the on-line process measurement and nondestructive evaluation (NDE) communities. AM parts now have complex forms that are not possible using subtractive manufacturing and there are moves for their use in safety criticality components. This paper briefly reviews the status, challenges and metrology opportunities throughout the AM process from powder to finished parts. The primary focus is on new acoustic signatures that have been demonstrated to correlate process parameters with on-line measurement for monitoring and characterization during the build. In-process, quantitative characterization and monitoring of material state is ...


Microscale Metal Forming: Mesoscopic Size Effect, Extrusion And Molding, Bin Zhang 2019 Louisiana State University and Agricultural and Mechanical College

Microscale Metal Forming: Mesoscopic Size Effect, Extrusion And Molding, Bin Zhang

LSU Doctoral Dissertations

The continuing trend of metallic device and product miniaturization has motivated studies on microscale metal forming technologies. A better understanding of materials’ mechanical response and deformation behavior is of importance for the design and operation of micro metal forming processes. In this dissertation, uniaxial compression testing was conducted on Al ring and pillar specimens with characteristic dimensions at meso to micro scales. The experimental data reveal inadequacies of the existing surface layer model and provides a baseline for delineating deformation mechanisms in micro metal forming operations. Microscale reverse extrusion experiment was carried out on Cu and Al rod specimens with ...


A New Analytical Evaluation Model For Kanban Controlled Systems With Fork/Join Synchronization Stations, Heedong Kim, Sarah M. Ryan 2019 Iowa State University

A New Analytical Evaluation Model For Kanban Controlled Systems With Fork/Join Synchronization Stations, Heedong Kim, Sarah M. Ryan

Sarah M. Ryan

A nonlinear programming model is developed for analyzing the queuing model of a kanban controlled system with fork/join synchronization stations. The model finds the minimum number of kanbans for a given throughput requirement or the maximum throughput for a given number of kanbans, where servers have different exponential service times. Furthermore, it aids understanding of kanban systems.


Torsional Stiffness Of A Race Car, Reiley A. Schraeger, Cameron Kao, Raymond Deng, Omar Roman 2019 California Polytechnic State University, San Luis Obispo

Torsional Stiffness Of A Race Car, Reiley A. Schraeger, Cameron Kao, Raymond Deng, Omar Roman

Mechanical Engineering

Torsional stiffness plays a major role in any road vehicle. To understand torsional stiffness of a vehicle and make future iterations and improvements, a proper torsional stiffness jig is required to prove accurate and useful data. This report encompasses the new and improved testing jig and potential improvement ideas for more accurate results. With real data result relating to FEA calculations, designers can be confident in the FEA changes to torsional stiffness is accurate and will yield the probably results they desired. This report shows the methodology, manufacturing process and testing procedure to use on any Baja or SAE vehicle ...


Investigation Of Design, Manufacture, Analysis, And Test Of A Composite Connecting Rod Under Compression, Thomas Juhl Rohrbach 2019 California Polytechnic State University, San Luis Obispo

Investigation Of Design, Manufacture, Analysis, And Test Of A Composite Connecting Rod Under Compression, Thomas Juhl Rohrbach

Master's Theses and Project Reports

Composite materials hold great potential for the replacement of traditional materials in machines utilized on a daily basis. One such example is within an engine block assembly where massive components inherently reduce the efficiency of the system they constitute. By replacing metal elements such as connecting rods, cylinder caps, or a crank shaft with composite alternatives, a significant increase in performance may be achieved with respect to mechanical strength, thermal stability, and durability, while also reducing mass. Exploration of this technology applied to a connecting rod geometry was investigated through a combination of process development, manufacturing, numerical analysis and testing ...


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